Romania Y83-200 Metal Baler Case Study

Project Background:
Jiangsu Wanshida Hydraulic Machinery Co., Ltd. recently delivered a Y83-200 Metal Baler to a leading scrap metal recycling company in Romania. The company specializes in processing a variety of scrap metals, including steel, aluminum, and mixed alloys, primarily sourced from the construction, automotive, and industrial sectors. As Romania’s recycling market continues to expand, the customer required a highly efficient baler to increase processing volume, improve material handling, and optimize space utilization.

After evaluating multiple suppliers, the customer chose the Y83-200 Metal Baler because of its superior performance, large chamber size, and efficient hydraulic system. The machine’s design and features, including a 400x400 mm bale size and dual 22 kW motors, were a perfect fit for the customer's operational requirements, allowing them to handle large quantities of scrap metal in a short time.

Equipment Configuration:

• Model: Y83-200 Metal Baler

• Chamber Size (mm): 1800 x 1400 x 900

• Bale Size (mm): 400 x 400

• Motor Power (kW): 22 kW x 2

• Bale Weight: 400 kg

• Production Efficiency: Up to 10 tons per hour (depending on material type)

Why the Customer Chose Wanshida:

1. Large Chamber Size for High-Volume Processing:
   The Y83-200 Metal Baler features a spacious 1800 x 1400 x 900 mm chamber, allowing for the efficient compression of large volumes of scrap metal. This was a key factor for the Romanian customer, who needed to handle a large variety of scrap metal quickly and effectively.

2. Optimized Bale Size for Easy Handling and Storage:
   The machine produces 400 x 400 mm bales, which are compact, easy to transport, and store. These dimensions are ideal for maximizing storage space and simplifying the logistical processes for the customer.

3. High-Power Dual Motors for Continuous Operation:
   Equipped with two 22 kW motors, the Y83-200 Metal Baler ensures high operational efficiency and reliable performance under heavy workloads. The dual-motor system helps maintain consistent cutting and compression power, enabling the customer to process large volumes of metal scrap with ease.

4. Durability and Reliability:
   The baler’s rugged construction and ISO9001:2000 certification ensure that it is built to last. The machine’s hydraulic system is designed to handle the stresses of continuous operation, making it ideal for industrial environments. This durability is crucial for the Romanian customer, who operates in a demanding recycling industry with high processing requirements.

5. Flexible Operation Modes:
   The Y83-200 Metal Baler offers flexible operation, supporting both manual and semi-automatic modes. This adaptability makes it easy for the Romanian client to tailor the operation according to the type of scrap being processed, providing more control over the production process.

On-site Application:

Upon installation, the Y83-200 Metal Baler was immediately put into action at the Romanian facility. The client quickly found that the baler significantly increased the efficiency of their scrap processing operations. The ability to handle large quantities of scrap with ease, combined with the 400 x 400 mm bale size, allowed the customer to quickly maximize storage space and reduce material handling time.

The dual 22 kW motors ensured the machine could operate continuously at high capacity, processing a variety of materials, including steel rebar, aluminum profiles, and mixed metal waste. This flexibility allowed the customer to process different scrap types without slowing down production.

Customer Feedback:

The Romanian customer expressed high satisfaction with the performance and efficiency of the Y83-200 Metal Baler:

“Since installing the Y83-200, we have seen a major improvement in our scrap processing efficiency. The machine’s high power and large chamber size allow us to handle larger quantities of metal, and the compact bales are perfect for storage and transport. We were also impressed by Wanshida's team during installation and training – they provided all the support we needed to get the machine up and running smoothly.”

Project Results:

• Increased Processing Efficiency:
  The Y83-200 Metal Baler increased the customer’s scrap processing capacity by over 30%, enabling faster processing and increased throughput.

• Reduced Storage and Handling Costs:
  The machine’s ability to produce compact 400 x 400 mm bales helped the customer save significant space in their facility and reduced the costs associated with storing and handling scrap materials.

• Energy Efficiency:
  Despite the powerful 22 kW motors, the baler is designed for energy efficiency, which helped reduce the overall energy consumption of the facility, contributing to lower operational costs.

Conclusion:

The Y83-200 Metal Baler provided the Romanian customer with a reliable and efficient solution for their scrap metal processing needs. The machine’s high capacity, durable construction, and powerful motor system enabled the customer to increase their productivity, reduce operating costs, and improve their overall efficiency. Wanshida’s dedication to quality and customer satisfaction continues to position us as a leading supplier in the global recycling machinery industry.